Smell gas? Turn off the gas at the meter, open windows, do not use switches and call the National Gas Emergency Service on 0800 111 999.Smell gas? Call 0800 111 999

Baxi E168 Fault Code: General Fault and PCB Problems Explained

Quick answer

E168 on a Baxi Duo-tec, Platinum or Megaflo boiler is a general fault code rather than a pointer to one part. It often follows another fault the boiler has recorded, a mains supply outside the normal voltage range, a failing component or a faulty control board (PCB). Check the power and the pressure, reset no more than two or three times, then call a Gas Safe registered engineer.

On this page
  1. What the E168 code means
  2. Common causes of E168
  3. Safe checks you can do yourself
  4. When to call a Gas Safe engineer
  5. Typical repair costs in the UK
  6. How to stop E168 coming back

What the E168 code means

E168 applies mainly to older Baxi ranges: the Duo-tec Combi HE, Platinum Combi HE and Megaflo System HE, including their A-rated versions. Unlike most Baxi codes, it does not name a single component. Baxi guidance describes E168 as a code that can mean a number of different things, and groups the causes into four areas:

  • An earlier fault. The boiler has previously logged another code, such as E119, E125, E133 or E160, and shows E168 after a reset.
  • The electricity supply. The mains voltage reaching the boiler has been more than about 10 percent above or below the 230 volts it needs.
  • A faulty component. A part such as the gas valve, ignition electrode, pump, fan, diverter valve or wiring harness is failing or has been affected by water.
  • The control board. If everything else checks out, the PCB is the likely cause and may need replacing.

Because it covers so much ground, E168 is best treated as a signal that the boiler needs a proper diagnosis. Repeated resets will not tell you which of these applies.

Common causes of E168

A code that came before it

Many people only notice E168, but the boiler may have shown a different code first. Low pressure, an ignition failure or a circulation fault can all be the real starting point. That is why the first checks below cover pressure and gas.

Power cuts and unstable supply

Voltage dips, surges and frequent power cuts can upset the control board. Problems with the fused spur or wiring feeding the boiler can have the same effect.

Worn or water-damaged parts

A leak inside the boiler, or a part near the end of its life, can cause faults that the board reports as E168.

Control board failure

Duo-tec and Platinum boilers are now well into middle age, and PCB failure is a known cause of E168 on these ranges once other causes are ruled out.

CauseTypical signWho fixes it
Low pressure behind the faultGauge below 1 bar when coldYou, via the filling loop
Gas supply interruptedHob not working, meter out of creditYou, or the gas supplier
Power supply outside toleranceFault after power cuts or electrical workElectrician or Gas Safe engineer
Failing component or water damageOther codes before E168, leaks, noisesGas Safe engineer
Faulty control board (PCB)Everything else tests fineGas Safe engineer

Safe checks you can do yourself

  1. Check the pressure gauge with the heating cool. If it is below 1 bar, top up to 1 to 1.5 bar. Our guide on how to repressurise a boiler explains how.
  2. Check your other gas appliances work, top up a prepayment meter if needed, and make sure the gas isolation valve under the boiler is open with the handle in line with the pipe.
  3. In freezing weather, check the condensate pipe outside and thaw it with warm (not boiling) water if it is frozen. See our frozen condensate pipe guide.
  4. Check the fused spur is on and whether there has been a recent power cut or electrical work.
  5. Press reset as your manual describes, no more than two or three times.
  6. If a different code appears after the reset, write it down and look it up, for example E133 or E119.

Do not remove the casing or try to check the board, wiring or components yourself. If you smell gas, do not reset the boiler. Turn off the gas at the meter if it is safe, open windows and call the National Gas Emergency Service on 0800 111 999.

When to call a Gas Safe engineer

If E168 returns after the checks above, book a Gas Safe registered engineer. A good engineer will read the fault history, test the supply voltage, and check components such as the gas valve, electrodes, pump and fan before deciding the board is at fault. That order matters, because a new PCB will not fix E168 if a failing part is the real cause.

When you book, give the exact model, the code, any other codes you have seen and whether there have been power cuts or leaks. It helps the engineer bring the right parts and avoids a second visit.

Repair or replace?

Many Duo-tec and Platinum boilers showing E168 are well over ten years old. A board replacement can still be good value on a boiler that is otherwise sound and has been serviced every year. On a boiler that has needed several repairs recently, or where other parts are clearly worn, it is worth asking the engineer for a repair quote and a rough replacement price so you can compare them. A reputable engineer will give you both without pressure.

Typical repair costs in the UK

Typical ranges only. Costs vary with the model, parts availability and your area.

JobTypical UK cost
Engineer call-out and diagnosisTypically £80 to £150
Control board (PCB) replacementTypically £300 to £500 fitted
Ignition electrode replacementTypically £100 to £180
Fan replacementTypically £200 to £400 fitted
Gas valve replacementTypically £250 to £450

On an older Duo-tec or Platinum, a board plus other parts can add up. Ask for a written quote and weigh it against the age and condition of the boiler.

How to stop E168 coming back

Keep the pressure at 1 to 1.5 bar when cold and fix leaks quickly, as water inside the boiler is a common trigger for board and component faults. Deal with any other code as soon as it appears rather than resetting repeatedly. A yearly service lets an engineer spot worn parts early. Our boiler service cost guide explains what is involved.

Frequently asked questions

What does E168 mean on a Baxi boiler?

It is a general fault code on Duo-tec, Platinum and Megaflo boilers. It can follow an earlier fault, a mains voltage problem, a failing component or a faulty control board.

Does E168 always mean a new PCB?

No. The board is a common cause, but an engineer should rule out earlier faults, the power supply and other components first, as a new board will not fix those.

Can a power cut cause E168?

It can. Baxi links E168 to supply voltage outside the normal range. If it appears after a power cut, reset once the supply is steady and call an engineer if it returns.

How much does it cost to fix Baxi E168?

It depends on the cause. A control board is typically £300 to £500 fitted, while a smaller part such as an electrode is typically £100 to £180, plus call-out.

Other Baxi fault codes

Full list →

Fault code meanings can differ between boiler models and software versions. Always check the user manual for your exact model. This page is general information, not a substitute for an inspection by a Gas Safe registered engineer. Read our disclaimer.